From Bottle to Brim: A Glimpse Into Our Production Process

Ever wondered how plastic bottles can transform into a sleek, everyday cap? At Proof, it’s all about innovation, traceability, and a touch of design magic. Let’s break it down:
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Collection & Sorting
Discarded plastic bottles are gathered, sorted, and cleaned. This initial step sets the stage for high‐quality, recycled materials.
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Shredding & Spinning
Bottles are shredded into tiny flakes, which are then melted and spun into recycled polyester yarn. No corners are cut—each batch is tracked via AWARE™ to confirm it’s genuinely recycled.
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Fabric & Visor Board
The yarn is woven or knit into our signature fabrics, which also include optional organic cotton blends. Meanwhile, the visor board—certified by GRS—is formed from recycled content, ensuring a sturdy yet eco‐friendly brim.
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Cut, Sew & Snap
Our team carefully cuts and sews each panel, then adds a recycled snapback closure. Quality checks happen at every step, guaranteeing that your cap meets our high standards.
This journey might sound intricate, but the result is simple: a well‐constructed, recycled polyester cap that looks great and feels even better on your conscience. From bottle to brim, Proof offers a transparent supply chain you can truly trust.