From Bottle to Brim: A Glimpse Into Our Production Process

From Bottle to Brim: A Glimpse Into Our Production Process

Ever wondered how plastic bottles can transform into a sleek, everyday cap? At Proof, it’s all about innovation, traceability, and a touch of design magic. Let’s break it down:

  1. Collection & Sorting

    Discarded plastic bottles are gathered, sorted, and cleaned. This initial step sets the stage for high‐quality, recycled materials.

  2. Shredding & Spinning

    Bottles are shredded into tiny flakes, which are then melted and spun into recycled polyester yarn. No corners are cut—each batch is tracked via AWARE™ to confirm it’s genuinely recycled.

  3. Fabric & Visor Board

    The yarn is woven or knit into our signature fabrics, which also include optional organic cotton blends. Meanwhile, the visor board—certified by GRS—is formed from recycled content, ensuring a sturdy yet eco‐friendly brim.

  4. Cut, Sew & Snap

    Our team carefully cuts and sews each panel, then adds a recycled snapback closure. Quality checks happen at every step, guaranteeing that your cap meets our high standards.

This journey might sound intricate, but the result is simple: a well‐constructed, recycled polyester cap that looks great and feels even better on your conscience. From bottle to brim, Proof offers a transparent supply chain you can truly trust.